Some time ago I posted a picture of my storage solution using 8 Plano boxes... yeah 8. They break down as follows for 2 adults and 2 kids:
2 boxes for clothing
2 boxes for sleeping bags, air mattresses, air pump and wool blankets
2 dry food storage
1 kitchen and stove
1 miscellaneous (glow sticks, toilet paper, lanterns, batteries, fan, inverter big nets...)
With so many boxes not all of them fit in my Jeep. As a matter of fact I only fit 4 in my jeep along with an ice chest and in my Trailer I fit 4 Plano boxes and another ice chest. Because of my trailer being open they need to be water tight from rain and dirt and mixtures of the two.
So now on to the sealing of these boxes. For this I use Plano Sportsman 1719 68 Quart boxes all of my Overlanding boxes are Black (hunting/fishing are green).
Items needed are as follows:
Plano Box
EPDM rubber weather seal D profiled 5/16 wide 1/4 thick (see pic)
Super glue
Scissors
Ball point pen
Alcohol wipes (not pictured)
Weather seal and profile:
Tools:
Now that you have your supplies you are ready to do this simple task.
Step 1:
Start by flipping the lid over and cleaning the surface of the lip using alcohol wipes.
Step 2:
Place super glue in the straight channel of lid and allow a minute for the glue to start getting tacky. Note do not apply to the corners as the glue actually prevents the gasket from sealing against the plastic.
Step 3:
In my case I needed to seperate the two gaskets. They are both 5/16 wide and they simply pull apart. Apply gasket to channel using ball point pen to press the gasket into place. Note this can be done using you're finger if your don't have sausages for fingers.
Step 4:
Trim gasket as close to the starting point as possible.
Step 5:
Leave lid upside-down for 1 hour minimum to allow glue to set.
Step 6:
Reinstall lid and enjoy.
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