Is it possible to win the war on rust?

  • HTML tutorial

flyfisher117

Rank IV
Launch Member

Enthusiast III

1,003
Idaho
First Name
John
Last Name
Hansen
Member #

22891

I have a 2006 Toyota tundra. Only had a year but I am fighting rust on this truck. Nothing major. If I could get it under control it would not be a major issue but I have not been able to kill it.

I have 3 spots that concern me. 2 are on the frame by the rear wheels where the angle bump stop brackets mount. The other is in passenger side front wheel well right where the cab mount is welded to the frame.

These spots are maybe 1"x1" but I can't get them killed. They aren't going deeper just wider.

I've tried wire wheel, rust gel, east wood rust encapsulating paint (which sucks) and still can't slow it down. Do I just accept that my time with this truck is limited or can I do more? I've been wanting to try POR15 but haven't found it for sale locally. Would an actual grinder or flap wheel be worth a shot on the trouble spots?
 

Captain Chaos

Rank VI
Launch Member

Traveler III

3,402
No
First Name
No
Last Name
No
If you’re in the panhandle, 4wheel parts in Post Falls has por15 on the shelf.
 

flyfisher117

Rank IV
Launch Member

Enthusiast III

1,003
Idaho
First Name
John
Last Name
Hansen
Member #

22891

If you’re in the panhandle, 4wheel parts in Post Falls has por15 on the shelf.
I am now in the SE corner of the state. Left Moscow last year. I didn't know 4 wheel parts carried it. I have a $45 goft card to them I need to use.
 

JKHiredGun

Rank I
Launch Member

Off-Road Ranger I

263
Richmond, Va
First Name
Rick
Last Name
Nunya
Member #

3435

Ham/GMRS Callsign
KB2JLG
+1 on POR-15 . We've had good success with it on classic car restorations and several members in my local jeep club have had good success with stopping rust using it. No prep needed, but I would knock off any flaking, then just use a foam brush and go to town!
 
  • Like
Reactions: flyfisher117

flyfisher117

Rank IV
Launch Member

Enthusiast III

1,003
Idaho
First Name
John
Last Name
Hansen
Member #

22891

+1 on POR-15 . We've had good success with it on classic car restorations and several members in my local jeep club have had good success with stopping rust using it. No prep needed, but I would knock off any flaking, then just use a foam brush and go to town!
I'll give it a try

Initially when researching I heard POR15 required a lot of prep. I had also heard that the Eastwood required less prep and was a bit easier to apply. I still applied it to the manufacturers instructions and did all of the prep and even wore brushed the wprst spots but it had no effect. Even areas that had an ultra light rust discoloration have been giving me issues.

POR needs a top coat correct?
 

old_man

Rank V
Launch Member

Member III

2,827
Loveland, Colorado
First Name
Tom
Last Name
Houston
Member #

8300

Ham/GMRS Callsign
WØNUT Extra
Having painted cars for almost 50 years I recommend a different paint. It comes from TopSecretCoatings.com. I use the TS-100 Industrial Marine paint. It cures like POR-15 but is UV protected and from what I have seen, more durable. It is a great rust stabilizer, just wear gloves. It is available in about a hundred colors if you want to pimp your ride.

I found them through my work (Rocket Scientist)
 

flyfisher117

Rank IV
Launch Member

Enthusiast III

1,003
Idaho
First Name
John
Last Name
Hansen
Member #

22891

Having painted cars for almost 50 years I recommend a different paint. It comes from TopSecretCoatings.com. I use the TS-100 Industrial Marine paint. It cures like POR-15 but is UV protected and from what I have seen, more durable. It is a great rust stabilizer, just wear gloves. It is available in about a hundred colors if you want to pimp your ride.

I found them through my work (Rocket Scientist)
How much do I need to clean up the rust before painting? Do I need to have perfectly clean steel before applying? I just worry about the rust forming underneath again and the paint being so hard it goes unnoticed.
 

old_man

Rank V
Launch Member

Member III

2,827
Loveland, Colorado
First Name
Tom
Last Name
Houston
Member #

8300

Ham/GMRS Callsign
WØNUT Extra
Surprisingly enough, paint that reforms rust actually works better with some rust. Pressure wash and scrub down with a degreaser before applying. Do not apply when it is too hot. You want the catalytic reaction with the moisture and rust in the pores of the substrate to occur, before the paint actually dries out.
 
  • Like
Reactions: TRED LYT

flyfisher117

Rank IV
Launch Member

Enthusiast III

1,003
Idaho
First Name
John
Last Name
Hansen
Member #

22891

Surprisingly enough, paint that reforms rust actually works better with some rust. Pressure wash and scrub down with a degreaser before applying. Do not apply when it is too hot. You want the catalytic reaction with the moisture and rust in the pores of the substrate to occur, before the paint actually dries out.
And that's what I thought about the east wood so I only wire brushed, then scraped, then washed, then degreased all rust before painting but it reapeared and bled right through it. I applied it on a warm yet not hot spring day with a relatively low humidity.

I'll check out this marine paint.
 

systemdelete

Rank V
Launch Member

Pathfinder I

1,798
Nashville, TN
First Name
Erik
Last Name
Rumbaugh
Member #

13761

POR15 is all we use now to fight rust, I've found it works best over prepped surface rust vs clean steel.