Okay, time to write about this thing...
As a small recap, there are LOTS of new things in the Heep. Obviously the radiator (and all radiator/heater hoses), water pump, t-stat and housing, e-fans, power-steering pump to facilitate hydraulic fan deletion (and all PS lines) and such that started this latest round of mods. But it ended up being a full reman long-block (with hardened valves seats, updated pistons designs, MLS head gaskets, drilled-out oil-drainback holes, etc.), new '08 intake (with adapter for stock TB), EVERY sensor new (all 4 o2s, crank position, camp position, knock sensors, ECT, oil pressure, IAT, TPS, etc.), new EVERY gasket (intake, TB, valve covers, front cover, whole new oil pan with gasket/windage tray, etc.) new IAC, new coil packs, new plugs, new engine mounts, etc. etc. etc.
We got it together last weekend, and she fired right up on the first crank, but immediately set a solid Check Engine Light. Okay, no worries... I'm sure something is just unplugged. Did a quick visual and didn't find anything obvious. Scanned the code, and sure 'nough I had forgotten to plug the stock hydraulic fan control solenoid back in (you need it, or an appropriate resistor in place even w/ the e-fans to keep the ECM happy). We cleared the code and tried again: BAM no CEL and a nice, smooth running motor. Oil pressure was great and the motor sounded nice and healthy. There was obviously a lot of smoke off things like the exhaust manifolds and Y-pipe from greasy hand prints and fluids spilling on them, and a tiny bit of smoke out the pipe initially from any oil/assembly lube etc. that was in the cylinders or intake/exhaust ports etc. That all cleared up quickly and we let it come up to temp.
We had used a vacuum system to fill the cooling system which provides 100% fill, no opportunity for air pockets etc. (pretty much like this one:
Snap-on Store) so the system required no additional bleeding (even though I had done the AN bleeder setup on mine). We played with the fan settings and got them where we were happy and I drove it around the block... SUCCESS. We messed around with fitting the winch bracket a bit, but that's pretty much where we called it last weekend.
Bracket roughed-in, and winch test-fit:
Where is the handle to lock/unlock the drum you ask? Well we rotated the housing on the winch basically 180 degrees and put it straight out the bottom of the winch bracket, so we didn't have to put a giant hole in the bumper to get to it:
I suppose you could argue that's going to suck if I'm stuffed into a hill-side or sunk in the mud... but it is what it is.