i bought a new F350 super duty in 2008 for my construction company, and being the only ford in the fleet...it got abused accordingly. it did great for a few years and then i had constant problems. i then started hearing how the '08s had serious engine problems since it was also the first year of the new 6.4 engine. i had various sensors go out and the EGR ended up giving a lot of problems even to the point where it would not accelerate or even pull itself over a small incline.
the '08s were before DEF, so i know mine would do that thing where it revs up and gets really hot and supposedly blows out the carbon build up. even that got weird and would act up. maybe look specifically at the EGR. i was considering doing an EGR delete, but it was close to $2000 to have a shop do it.
i always had cummins and dodge for diesel pickups and had zero issues. the '08 powerstroke was impressive at first and it did keep running despite always having engine lights coming on, so although i was aggravated that the engine was having so many problems, i was also a little impressed how it did keep running despite blowing white smoke and leaking fluids like a seive
@MOAK is right about filters. there is the fuel filter in the engine bay and one back by the driver rear tire. that filter is a bitch to get to because the fuel lines block you from removing the filter element and you have to remove the brackets holding the fuel lines in place and move the lines out of the way. some folk didnt realize there is a 2nd filter and that rear filter is the first in line, so it would get clogged first even if the filter element in the engine bay looks decent
id check that 2nd filter if you havent already (thats an easy fix if the problem) and then definitely check the EGR
Five big reasons why the Ford 6.4L Power Stroke engine is the second coming of the 6.0L … in a bad way.
www.motortrend.com
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