Synthetic winch line vs. cable

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Dunnage Garage

Rank VI
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Influencer I

3,806
Grand Island, Nebraska
First Name
Scott
Last Name
Piercy
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14473

I have ran metal cable for years without issue. But we all no the danger of the cable snapping and violently flying in one direction or the other. While synthetic line just drops when it breaks.
I recently provided a susjestion to a company that makes synthetic line, add reflective material in it for night safety. They did, so now I have bought a new line.
Can I simply remove my cable, sand any burrs and thread the synthetic in its place, or do I need to buy a new winch?
 

Chadlyb

Rank V
Launch Member

Advocate III

2,779
Bend, OR, USA
Member #

7632

I have ran metal cable for years without issue. But we all no the danger of the cable snapping and violently flying in one direction or the other. While synthetic line just drops when it breaks.
I recently provided a susjestion to a company that makes synthetic line, add reflective material in it for night safety. They did, so now I have bought a new line.
Can I simply remove my cable, sand any burrs and thread the synthetic in its place, or do I need to buy a new winch?
Just replace with synthetic. Just make sure you put load on the line to prevent slippage when you need it later.
 
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Pathfinder I

1,685
Pacific Northwest
First Name
Steve
Last Name
Claggett
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U. S. Army
I was going to ask about preload. I know I need to change my fair lead too.
Thanks
Fairlead, use about 500lbs pull tension, good idea to use some heat shield on the first wrap or two on the drum. A 15 foot abrasion shield on the working end. Rope needs more care than wire, you should wash it after using in a dirty environment.
 

v_man

Rank IV

Advocate I

1,250
Redwood City
I might be mistaken but I thought some winches were not compatible with synthetic lines because the winch drum got too hot, which could damage a synthetic line.
 
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Pathfinder I

1,685
Pacific Northwest
First Name
Steve
Last Name
Claggett
Service Branch
U. S. Army
I might be mistaken but I thought some winches were not compatible with synthetic lines because the winch drum got too hot, which could damage a synthetic line.
That's possible, you should check with the winch manufacturer. Check the duty cycle of the winch you want to buy. Lot of folks say a winch should be 1.5-2 times the weight of the vehicle. I prefer 3X, this puts less stress on all components.
 
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Horse Soldier

Rank V
Launch Member

Pathfinder I

1,798
Louisville Ky
First Name
B
Last Name
Davis
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12114

I pull my synthetic line off once a quarter and dunk it in a 5 gallon bucket of water and shake it to remove dirt from inside it to keep the sand dirt particles for cutting the line from the inside.
 
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