Modular Storage system

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Hunt County Texas
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Joshua
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Downs
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KK6RBI / WQYH678
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USMC 03-16, FIRE/EMS
I'll be building a modular storage system for the XJ.

Here is part of the first part. I didn't want it to go the top of the seat, just to the top of the wheel wells so when the other parts are added to it sleeping will not be a big deal. This should give me plenty of in box storage for daily use while still maintaining some extra cargo space on top. The top will have two hinged lids one facing forward the other to the rear so I can access the box with the hatch closed when other parts of the system are in place. The rear of the box will also have a "tailgate" for loading and unloading things from inside the box when things are loaded on top of the box. I didn't want to go with a drawer system due to increased complexity, cost and decreased storage space.





Material's used at this point and probably thoughout the whole project will be 16ga 1x1 steel tubing as the skeleton of the system with 1/4 inch plywood on no load supporting sides and 1/2 inch on the lids and "tailgate" which may be expected to support the loads. 1x1 angle iron (1/8 inch) will be used as stops for the doors and latches are going to be similar to a standard tool box but spring loaded to help remove rattle.
 

Downs

Rank V
Launch Member

Member III

2,827
Hunt County Texas
First Name
Joshua
Last Name
Downs
Member #

20468

Ham/GMRS Callsign
KK6RBI / WQYH678
Service Branch
USMC 03-16, FIRE/EMS
Progress as of yesterday. This morning I woke up and put a coat of poly on the wooden panels.

Hope to have it fully assembled tomorrow after the poly has it's 24 hour cure time.

Center bars and side tabs added, I took a flap wheel and knocked all the hard edges off.



Piano Hinges and latch tab added.




Paint. "Matte Fire Red" Kylon rattlecan.


Panels cut and stained.
 
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Downs

Rank V
Launch Member

Member III

2,827
Hunt County Texas
First Name
Joshua
Last Name
Downs
Member #

20468

Ham/GMRS Callsign
KK6RBI / WQYH678
Service Branch
USMC 03-16, FIRE/EMS
Mostly done. Waiting in some 1/2 weather stripping and some gas strut dampers to finish it out.













 

HIALT2D

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3,308
Orange County, CA
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Glen
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Stanley
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WA6AAB
Looks great! Makes me wish I wouldn't have ditched welding class in HS :confounded:
 

Downs

Rank V
Launch Member

Member III

2,827
Hunt County Texas
First Name
Joshua
Last Name
Downs
Member #

20468

Ham/GMRS Callsign
KK6RBI / WQYH678
Service Branch
USMC 03-16, FIRE/EMS
Module 2 is in the works but I'm currently waiting for a Front Runner footwell water tank to come in so I can make adjustments to my measurements.
 

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