
Enthusiast III
I picked up a Rola roof cargo basket for a screaming deal a few months ago, I figured I'd use it as a temporary roof basket until I can finish the design for a form-fitting cargo rack. I want to remove the factory rails and Thule cross bars for a lower profile rack/cargo basket. The Rola basket is very well built, except for one glaring design flaw; The front and rear cowlings are connected to the center basket with plastic extensions. I originally wanted to mount the LB to the front tubing on the basket, but can't bring myself to trust the plastic connectors with that much weight cantilevered off the front.
First step was cutting a prototype out of acrylic, a bit too tall:
View attachment 184267
Plasma cut the shorter design out of 11gauge CRS:
View attachment 184268
Quick run through the powder coating oven with Eastwood hotcoat flat black, this powder is awesome:
View attachment 184269
Fitted up to the rack, supporting a 40" Curved LB from Rough Country:
View attachment 184270
View attachment 184271
Overall happy on the fitment for now, I would prefer the LB mounted on the front of the rack to make the Jeep look lower profile overall, and allow me to carry kayaks on top. I'll post a build log of the custom rack build in case anyone is interested in the process. Before I start on that rack I have to get the lighting controller installed and extend this wiring harness up to the engine bay.
View attachment 184273
First step was cutting a prototype out of acrylic, a bit too tall:
View attachment 184267
Plasma cut the shorter design out of 11gauge CRS:
View attachment 184268
Quick run through the powder coating oven with Eastwood hotcoat flat black, this powder is awesome:
View attachment 184269
Fitted up to the rack, supporting a 40" Curved LB from Rough Country:
View attachment 184270
View attachment 184271
Overall happy on the fitment for now, I would prefer the LB mounted on the front of the rack to make the Jeep look lower profile overall, and allow me to carry kayaks on top. I'll post a build log of the custom rack build in case anyone is interested in the process. Before I start on that rack I have to get the lighting controller installed and extend this wiring harness up to the engine bay.
View attachment 184273