Snapped a steering arm clean off the knuckle on a dirt forest road in half an inch of snow. The steering wheel spun around suddenly with no resistance and I slide into a tree... huh.. that was odd.. maybe I hit ice... backed up.. nooo.. something's fabared in the steering. I got out and looked, and sure enough, the steering arm is just hanging from the tie rod and drag link. No longer attached to the knuckle at all.
My friend's parents were with us, and had an FZJ80, so they turned around and went back out to get a tow dolly, because it was clear there was no easy fix on the trail for this, and we waited.. and waited.. and waited. 10 hours later, they finally got back. It was a long cold night in the snow at 8500 feet waiting for them to come back. One of the few times my FJ40 has failed to come home under it's own power.
My favorite fail but not really fail was this one....
Rear pinion snapped on his cruiser. With the help of a bunch of Hilift jacks, and a few vehicles holding the cruiser from falling off the jacks, we got the broken diff out, and the replacement one in, and everything back together in about 45 minutes. I was pretty impressed with how quickly we were all able to fix a major failure like that. 6 cruiser guys all working on it though, so we all knew exactly how to take it all apart already.
This was another epic failure, although not mine. My buddy didnt reinforce the fame after doing an SAS on his Toyota. The steering box tore off, and left him broken badly. Lucky me, it was 108, and only one person knew how to stick weld... I welded a plate on, and we redrilled holes using the OBA and an air drill, and remounted his box and got him limped off the trail. It was a total bust of a trip, since we spent so much time doing this we knew we couldn't make it back out in time and turned around and went back out the way we came, but I was impressed with the fact we were able to pool our resources together and get it figured out.